Food & Beverage

Meat & Poultry Spray Technology

Food & Beverage

Meat & Poultry Spray Technology

Spray technology helps you capture lost pounds and process more heads, hens, and hogs.

Every spray application in your meat processing operation is a chance to improve quality, capture lost pounds, prevent contamination, and avoid shutdowns and recalls. And we do it all with less water.

two men standing in meat processing plant

Every ounce counts

You work hard to hit your numbers. We can help. Spray technology keeps livestock cool and calm, and conveyors and carcasses clean — even in those tricky spots under wings and legs. Our chiller nozzles lock in tenderness and help you hold weight. Precise antimicrobial applications on products and in packaging boost food safety and extend shelf life. When it’s time to clean up, we’ve got your tanks, vats, mixers, and even trucks covered.

Guide to Spray Technology for Food Processing
livestock icons

Your line has more to give — crush your quotas

Improve quality, capture lost pounds, prevent contamination, and avoid shutdowns and recalls. And do it all with less water.

cooling livestock

Heat and stress take a toll on meat quality — affecting color, tenderness, and shelf life.

When livestock get stressed, meat can turn darker, tougher, and dry out faster. The loss of moisture also means lower weights and quicker spoilage. Keeping animals cool and calm means fewer bruises and other injuries, less trim, and better-looking product. They’re also easier and safer for workers to handle — helping you boost productivity, stay compliant, and keep more of what you process.

two hp fogjet nozzles

HP FogJet® Nozzles

Our high-pressure, hydraulic atomizing nozzle produces a uniform hollow cone spray pattern with very fine drops for better misting performance at lower pressures than conventional pressure-swirl and impact-style nozzles.

one stainless steel veejet spray nozzle

VeeJet® Nozzles

Ideal for cleaning, rinsing, cooling, pressure washing and surface preparation. The flat spray pattern is designed for use in spray headers or manifolds and are available in a wide range of spray angles and capacities.

flatjet spray nozzle

FlatJet® Nozzles

Ideal for cleaning, rinsing, cooling, pressure washing and surface preparation. The flat spray pattern is designed for use in spray headers or manifolds and are available in a wide range of spray angles and capacities.

spiraljet spiral spray nozzle

SpiralJet® Nozzles

Our SpiralJet nozzles ensure uniform spray distribution and are ideal for washing, quenching, rinsing and spraying liquids with particulates. Full cone and hollow cone spray patterns are available.

fulljet spray nozzle

FullJet® Nozzles

Our FullJet nozzles deliver full cone spray patterns ideal for spraying fluids containing particulates.

carcasses hanging next to nozzle spraying

Cleaning fresh carcasses, and the conveyors and equipment that move them, is key to food safety and product quality.

It’s about more than just rinsing. Debris, buildup, and leftover cleaning chemistry all need to go, especially in areas where bacteria can thrive. Our spray technology cuts cleaning time, reaches those tough-to-sanitize spots, and helps you use less water and fewer chemicals — keeping your operation clean, efficient, and ready for the next shift.

general cleaning and washdown nozzles

General Cleaning & Washdown Nozzles

Your cleaning process has to be efficient without compromising quality. Count on our spray technology to shorten cleaning time, sanitize hard-to-reach areas, and reduce the use of costly chemicals.

one stainless steel veejet spray nozzle

VeeJet® Nozzles

Our VeeJet nozzles ensure uniform spray distribution and are ideal for washing, rinsing, quenching, cooling, pressure washing and surface preparation of cattle, poultry, etc. Flat spray patterns are available.

two fulljet spray nozzles

FullJet® Nozzles

Our FullJet nozzles ensure uniform spray distribution and are ideal for washing, rinsing, quenching, cooling, pressure washing and surface preparation of cattle, poultry, etc. Full cone spray patterns are available.

nozzle spraying water next to hanging carcasses

Better carcass wetting & chilling

Once a muscle starts to dry out, there’s no getting that moisture back — and the lost weight available for processing is gone for good. The key the key to meat processing is proper wetting and chilling during those critical first 24 hours. Our intermittent cold-water sprays make it easy, delivering just the right amount of water to cool carcasses effciently, minimize shrink, and keep bacteria in check. And because they reduce misting and condensation, you avoid freezing hazards and the risk of a chill room shutdown.

promax quickjet nozzles

ProMax® QuickJet® Nozzles

Quick Connect convenience minimizes maintenance time and ensures automatic spray pattern alignment. These nozzles are ideal for washing, rinsing, and cleaning in meat processing applications.

one unijet spray nozzle

UniJet® Nozzles

Interchangeable spray tips offer an efficient way to maintain spray systems and change spray performance. Nozzle bodies remain in place, while spray tips are changed by simply unscrewing the retainer cap.

trident spray gun being sprayed by woman in hair net and mask

Reach. Impact. Coverage.That’s the power behind a true clean.

When the risk of cross-contamination — or worse, an outbreak — is on the line, overkill can feel like the only option. Longer cycles and flooding equipment with water and chemicals won’t get you there. Our nozzles, tank cleaners, and rugged spray guns blast through stubborn residues and hit every hard-to-reach spot — cycle after cycle — delivering a deep, reliable clean with less water, less chemistry, and no compromise.

lightning lock nozzles and manifold

Lightning Lock® Manifolds & Nozzles

Newly designed fittings allow for seamless accessibility. Quarter turn nozzles are easily removed, reducing the maintenance time required to replace nozzles and maintain nozzle position for a consistent spray angle every time.

gunjet trident spray guns

GunJet® Trident™ Spray Gun

Built for tough cleaning jobs and long shifts. An innovative trigger system, reduced water use, durable construction, and lighter, more ergonomic handle makes Trident the smarter, safer choice for today’s sanitation teams.

two tank cleaning nozzles

Tank Cleaning Machines

Our advanced tank cleaning solutions ensure efficient and thorough cleaning, no matter your tank size or cleaning challenge. Our fluid- and motor-driven technologies deliver high-impact cleaning, while minimizing manual labor, water, and chemical usage.

we extend shelf-life and prevent recalls

When the stakes are high, it’s easy to think more is better — but antimicrobials aren’t cheap.

Our precise, even spray application gives you the coverage you need where it counts — without the waste or extra chemistry that can affect flavor or labeling. The result? Reliable food safety, longer shelf life, and fewer recall risks for your fresh-cut, sliced, and packaged meats and poultry.

PulsaJet AUH spray nozzle

Effective Antimicrobials Application

Advanced PulsaJet® Automatic nozzles provide accurate spray placement, excellent spray pattern integrity and dozens of configuration options.

manifold

Custom Manifolds

Optimize nozzle performance and prevent quality problems by ensuring proper fluid/air flow and precise positioning over targets with configurable headers and manifolds for any size conveyor.

DOWNTIME EQUALS DOLLARS – KEEP THAT MEAT MOVING
man and woman inspecting nozzle spray on conveyor

There’s no output during downtime — period. If you’re serious about boosting production, you’ve got to cut cleaning and maintenance time. Our nozzles make that easy. Many come with Quick Connect options, and our headers are built for easy access in those hard-to-reach spots. Integrated check valves let you make “hot swaps” without shutting the system down — cutting cleaning and maintenance from hours to minutes.

And when it comes to support, no one comes close to our spray experts. With local specialists right on your plant floor — backed by a deep bench of experts in our regional offices — we help you optimize performance, cut costs, reduce downtime, and save resources so you can keep running strong.

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Frequently Asked Questions (FAQs)

How can spray technology help me capture lost pounds in my processing?

Heat and stress take a toll on meat quality — affecting color, tenderness, and shelf life. When livestock get worked up, meat can turn darker, tougher, and dry out faster. The loss of moisture also means lower weights and quicker spoilage. Keeping animals cool and calm means fewer bruises and other injuries, less trim, and better-looking product.

In addition, once a muscle starts to dry out, there’s no getting that moisture back — and the lost weight available for processing is gone. Proper wetting and chilling is critical during the first 24 hours. Our intermittent cold-water sprays deliver the right amount of water to cool carcasses efficiently, minimize shrink, and keep bacteria in check.

Where can spray technology be used or improved in my meat and poultry processing operations?

In many plants, the biggest opportunity isn’t adding new systems, it’s upgrading or tuning existing spray setups for better performance, efficiency, and consistency. Spray technology can be applied, and often improved, across multiple stages of meat and poultry processing, including:

  • Livestock handling: Heat and stress take a toll on meat quality — affecting color, tenderness, and shelf life. When livestock get worked up, meat can turn darker, tougher, and dry out faster. The loss of moisture also means lower weights and quicker spoilage. Keeping animals cool and calm means fewer bruises and other injuries, less trim, and better-looking product.
  • Chilling & cooling: Proper wetting and chilling is critical during the first 24 hours. Our intermittent cold-water sprays deliver the right amount of water to cool carcasses efficiently, minimize shrink, and keep bacteria in check.
  • Equipment cleaning & sanitation: Optimized spray technology cuts cleaning times for carcasses, conveyors, and equipment, reaching tough-to-sanitize spots where bacteria thrive to keep your operation clean, efficient, and ready for the next shift.
  • Antimicrobial and mold inhibitor application: Precise, even antimicrobial and mold inhibitor application delivers reliable food safety and longer shelf life.

How can spray technology help extend my products shelf life?

Precise, even spray application of antimicrobials provides the coverage you need where it counts, without the waste or extra chemistry that can affect flavor or labeling. This allows you achieve food safety, longer shelf life, and fewer recall risks for your fresh-cut, sliced, and packaged meats and poultry.

How does spray technology help me ensure food safety and security?

Delivering the right amount of water to cool carcasses–keeps bacteria in check. Our spray cleaning technology for carcasses, conveyors, and equipment, reaches tough-to-sanitize spots where bacteria thrive. Precise, even antimicrobial and mold inhibitor application delivers reliable food safety, longer shelf life, and lowers the risk of recalls.

Can spray technology help me improve cleaning effcacy and use less water and cleaning solution?

Spraying Systems Co. nozzles and systems precisely control droplet size, spray angle, and impact. That means you can deliver cleaning solution exactly where it’s needed — with the right force to remove contaminants more effectively — without overusing water or chemicals. By optimizing spray performance, many operations see:

  • Better cleaning coverage and consistency
  • Reduced water and chemical consumption
  • Lower energy use (fewer pumps or shorter cleaning cycles)
  • Less waste and downtime

How can spray technology cut my downtime and help me avoid shutdowns?

Optimal spray application throughout your processing operations can keep your lines moving. Delivering the right amount of water to cool carcasses keeps bacteria in check and reduces misting and condensation that can cause freezing hazards and risk a chill room shutdown.

Our spray technology cuts cleaning times for carcasses, conveyors, and equipment, reaching tough-to-sanitize spots where bacteria thrive to keep your operation clean, efficient, and ready for the next shift.

Precise, even antimicrobial and mold inhibitor application delivers reliable food safety, longer shelf life, and lower risk of recalls.

Contact us to find the right solution for your meat & poultry operations. Contact an Expert
3 steps for a sustainable company

As one of the largest consumers of water & energy food processing plants are full of opportunitiesto boost efficiency.

Even small tweaks – like cutting back on water for processing, cleaning, or sanitation – can make a big di erence and an immediate impact...And the best part? Those savings keep adding up year after year.

SprayEASESM is a comprehensive service suite that helps you identify high-impact opportunities, implement practical solutions, and streamline maintenance. The best part is, it’s all handled by our dedicated team.

The SprayEASESM Suite Includes:

  • Sustainability Assessment
  • Implementation Assurance
  • Efficiency Subscription
Learn more about SprayEASE
venn diagram competitive advantage

Developing New Tooling or Equipment?
Designing New or Upgrading Existing Production Lines?

Our dedicated OEM and Engineering Firm Team is here to support you every step of the way — from design and development to procurement, implementation, installation, aftermarket service and support, and beyond.

Check out all of our specialized OEM and Engineering Firm partner services and resources.

Learn more

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Spraying Systems Co. is committed to helping meat and poultry processors capture lost pounds and process more heads, hens, and hogs. Fill out the form below to learn how to make every ounce count.