Automated Dough Scoring: Where Robotics Meet Precision Spray Technology
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Sept. 26
Automated Dough Scoring: Where Robotics Meet Precision Spray Technology
Consistency, speed and product quality are in critical in industrial bakery production. But when hundreds of dough pieces move through a production line every minute, achieving a precise and repeatable scoring result can be challenging.
To address this challenge, Spraying Systems Co.® and WP RIEHLE have combined their expertise in precision spray technology and bakery automation to develop an innovative automated scoring solution. The system brings together synchronized robotic movement, camera-guided positioning and precise water application to deliver consistent scoring at industrial production speeds.
Why Consistency Matters When Scoring Dough
Scoring is an important step in the baking process. At high production volumes, variations in dough position or scoring can make it difficult to maintain consistent results while keeping the line running efficiently.
The automated solution addresses this by detecting the position of individual dough pieces and automatically adapting the cutting path. A camera-guided positioning system works together with the robot to ensure the scoring tool follows the required pattern, even in demanding industrial production environments.
At the same time, Spraying Systems Co.'s precision spray technology applies water uniformly during scoring. This helps improve dough elasticity and prevent tearing, supporting consistent scoring and crust development.
Smart Spray Control At The Heart of The System
The scoring system uses AutoJet® PulsaJet® nozzle technology to provide precise control of the water application. The fast-operating electric valve can operate at up to 400 cycles per minute, enabling accurate on/off control for demanding spray processes.
With 13 nozzles per row and three available cutting patterns, the system can be adapted to different production requirements. Adjustable operating speeds provide additional flexibility depending on the product being processed.
Designed for High-Volume Bakery Production
Automation becomes especially valuable when large quantities need to be processed consistently. The complete scoring system has a maximum capacity of up to 60 dough pieces per minute, making it suitable for integration into industrial bakery lines.
Beyond speed, the solution is designed to integrate smoothly into the wider production process. Communication with upstream and downstream machinery helps maintain continuous production flow, while central control through a touch panel gives operators straightforward access to the system. Different system sizes and performance levers are also available depending on production requirements.
Key benefits include:
- Consistent and repeatable dough scoring
- Capacity of up to 600 dough pieces per minute
- Automatic dough-position detection and cutting-path adjustment
- Precise, uniform water application
- Reduced manual labor
- Optimized water usage
- Adjustable operation for different products
- Integration with upstream and downstream production equipment
Combining Bakery Automation with Spray Expertise
The solution is the result of collaboration between two specialists.
WP RIEHLE, part of the WP BAKERYGROUP, brings more than 60 years of experience in bakery machinery. Its expertise includes robotics and automation as well as deep frying, freezing, lye application and customized bakery solutions.
Spraying Systems Co.® contributes its expertise in precision spray technology and spray control. Together, the companies combine robotic automation and controlled spraying to help bakeries improve efficiency, consistency and product quality.
A Smarter Approach to Industrial Dough Scoring
As bakery production becomes increasingly automated, individual process steps need to keep pace with higher production speeds without sacrificing consistency.
By combining intelligent positioning, robotic movement and precision spray control, this automated scoring solution provides industrial bakeries with a way to handle large production volumes while maintaining precise and repeatable results.
Your process could be next! Reach out to see what our precision spray technology can do for you.