Refining & Petrochemical Processing
Refining & Petrochemical ProcessingIt’s easy to assume you know what’s happening at every stage of your processes, but the systems are enclosed. The experts at Spraying Systems Co. can work with you to model your spray operations and provide new insight into areas that could be improved. We can also help you select better nozzles, optimize injector placement within a vessel, or design and fabricate an injector to deliver the performance you need, complete with testing and documentation. Injectors can be built to comply with ASME® Boiler & Pressure Vessel Code (BPVC), ASME U-Stamp Vessel Manufacturing, ASME B31.1, ASME B31.3, ASME BPVC Section IX and PED 2014/68/EU.
Hydraulic and two-fluid chemical injectors allow you to inject filmers, neutralizing amines and other chemicals effectively while controlling drop size in order to achieve required results.
Injecting water wash prevents the formation of salt deposits and reduces corrosiveness in the overhead line and downstream equipment. Advanced drop size measurement and CFD modeling can help determine optimal injection parameters and locations.
Quenching & Gas Cooling
Control process stream temperatures, mitigate corrosion and increase throughput while keeping equipment and workers safe. Single and two-fluid nozzles are available to meet your process needs.
We offer the industry’s largest selection of sulfur burning nozzles and guns, and a proven track record of success. Computational Fluid Dynamics (CFD) modeling optimizes gun placement and drop size, and Fluid Structure Interaction (FSI) modeling helps evaluate the thermal and structural properties of sulfur guns.
Heat Exchanger Fouling Prevention
Our spray technology maximizes spray coverage onto the heat exchanger surface, with an injector that’s easy to remove for service.
Gas Turbine Inlet Cooling
Gas turbine inlet air cooling consists of spraying very small water droplets into the inlet airflow to cool the air by evaporation. Inlet fogging increases gas turbine power since cooler air is denser, so the mass flow of the working fluid increases, and because the compressor is more efficient at lower air temperatures.
SNCR and SCR NOx control
FCCU emergency quench
Crude oil sampling injection
Engineered Injectors & Designs
Learn how precision spray injectors can optimize operations in petroleum refining.
Two-Fluid Injection Nozzles
Our industry-leading line includes nozzles and injectors designed for use with any two fluids, oils, steam, hydrogen and other liquid gases.
This injector produces a uniform spray pattern for quick vaporization, making it ideal for additive injection, slurry backflush, quenching and more.
Optimize Spray Performance with Computational Fluid Dynamics (CFD)
Our CFD modeling ensures an optimized spray solution. Gas cooling / conditioning analyses help determine ideal lance and nozzle placement.
Sulfur Burning Nozzles & Guns
Learn how hydraulic nozzles, air atomizing nozzles and our new hybrid sulfur gun can improve your sulfur burning operations.
Best Practices for Refineries
Performance optimization inside pipes, overhead lines, vessels and more
Should you Use a Quill or an Injector
Learn about optimizing quill and injector performance in refinery operations.