Calculators

Nozzle Wear Calculator

Find out how much using worn spray nozzles is costing in your operations. You may be surprised to learn how much you’re wasting and the impact on profitability.

Units:
Reset

Not sure?

- If you are spraying water and are unsure of the cost, enter .007. According to energystar.gov, the average commercial water rate in the US is $7.00/1000 gallons including sewerage.
- If you are spraying a chemical and are unsure of the cost, enter 0.10 to represent the cost of $1 per gallon sprayed at 10:1 dilution ratio. This is a conservative estimate. Your actual chemical costs could be much higher and disposal costs could be significant.

Total system flow:

Volume of liquid sprayed

-- gal L per day

-- gal L per week

-- gal L per year

Cost of liquid sprayed

$-- per day

$-- per week

$-- per year

Potential savings:

If your worn nozzles are spraying at 10% over rated capacity, new nozzles could save you:
Per day
$--K
-- gallons liters
Per week
$--K
-- gallons liters
Per year
$--K
-- gallons liters
If your worn nozzles are spraying at 20% over rated capacity, new nozzles could save you:
Per day
$--K
-- gallons liters
Per week
$--K
-- gallons liters
Per year
$--K
-- gallons liters
If your worn nozzles are spraying at 30% over rated capacity, new nozzles could save you:
Per day
$--K
-- gallons liters
Per week
$--K
-- gallons liters
Per year
$--K
-- gallons liters
NOTE: Worn nozzles spraying 10%, 20% or even 30% over capacity can often not be detected visually. Be sure to monitor nozzle flow rate carefully to ensure peak spray system performance.

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