Converting and Packaging Spray Applications
Our converting and packaging spray applications help you apply just the right amount of barrier, coating, or lotion - exactly where you need it. Precision Spray Control keeps add-on weight consistent as line speed changes, so you cut waste without sacrificing quality. With AutoJet® controllers and PulsaJet® automatic nozzles, you can run lower volumes with tighter process windows and less misting. Local experts and advanced spray labs tailor systems to your substrates, chemistries, and machine geometry - then help you scale with confidence.
Why optimized converting and packaging spray applications matter
In converting, grams-per-square-meter and edge definition decide yield, rework, and customer complaints. Electrically actuated PulsaJet® nozzles paired with AutoJet® controllers maintain uniform application at variable speeds, reduce overspray cleanup, and minimize use of costly chemistries. For viscous fluids, our air-atomizing options give you independent control over liquid, atomizing air, and fan air to fine-tune drop size and coverage.
What you can run with our converting and packaging spray applications
- Barrier spraying: Apply water-based barriers and functional layers with uniform coverage and low drift; choose hydraulic PulsaJet® for low-air environments or air-atomizing for fine control on difficult fluids.
- Coating: Hold coating weight through speed changes and reduce scrap from over/under-application; closed-loop-ready controls support sensor-based adjustments.
- Lotion spraying: Deliver consistent add-on for tissue and hygiene products with minimal misting; our perfume/lotion system uses AutoJet® E1850+ and PulsaJet® for precise, low-volume dosing.
Proven results in converting
- Coreless winding: Eliminated cores and plastic end caps by applying a light mist at the winder - saving over €40,000 per year with +/- 7-month payback (case study).
- Embossing/lamination stability: Moisturizing at the embosser reduced roller pressure requirements and extended roller life by six months, lowering energy consumption (case study).
How we engineer your converting and packaging spray applications
- Right building blocks: AutoJet® controllers with PulsaJet® automatic nozzles; add air-atomizing J/JJ series when viscosity or ultra-fine atomization is required.
- Lab testing & modeling: We verify coverage, drop size, and impact in our spray labs to match your line conditions before installation.
- Designed for converting lines: Solutions include precision coating showers, built-to-order air-atomizing showers, modular AutoJet® systems, and WindJet® air for sheet control.
Why choose Spraying Systems Co. for converting and packaging spray applications
- Local experts, global backing for quick response and consistent quality.
- Largest portfolio: 100.000+ products covering nozzles, showers, controls, and accessories for end-to-end solutions.
- Sustainable performance: use less fluid, make fewer adjustments, and maintain stable coating weight to improve yield and uptime.
Barrier Spraying for Packaging
Applying grease-, moisture- or oxygen-barrier coatings to paper and board demands accurate gram-per-square-meter dosage. At Spraying Systems Co., we meet that challenge with our electrically-actuated PulsaJet® nozzles controlled by our AutoJet® Precision Spray Control, pulsing up to 25.000 times/min to keep coverage uniform as line speed or viscosity changes. We spray every droplet on target, slashing overspray, scrap and downstream drying energy while minimizing clean-up.
Find out more about Barrier Spraying for Packaging.
Coating Applications for Packaging
Coating applications for packaging deliver uniform, right-first-time add-on on paper, board, film, and foil. Using AutoJet® controllers with PulsaJet® nozzles and Precision Spray Control, you can hold g/m² targets through speed changes while minimizing overspray and cleanup. Choose hydraulic or air-atomizing setups to match viscosity and finish; enclosed, low-mist headers help keep operators comfortable and the line clean.
Lotion Spraying
Lotion spraying applies a precise, uniform add-on of skin-feel agents (emollients, softeners, aloe, glycerin) to tissue during converting. With AutoJet® controllers and PulsaJet® automatic nozzles using Precision Spray Control, we can hold g/m² targets through speed changes while minimizing mist and overspray. Enclosed, low-misting setups improve operator comfort and reduce cleanup, with recipe-driven changeovers that keep converting and packaging lines running smoothly.
Find out more about Lotion Spraying.
Tissue Perfume Spraying
Tissue perfume spraying applies a precise, ultra-low add-on of fragrance to the web or core during tissue converting - delivering uniform scent without excess mist. Using AutoJet® controllers with PulsaJet® automatic nozzles and Precision Spray Control, we maintain consistent application as line speeds change while reducing waste and cleanup. Enclosed, low-misting setups help keep lines cleaner and support smooth, safe operation with quick fragrance changeovers.
Contact Your Paper Industry Spray Specialist
Thomas Urban, our Paper Industry Spray Specialist, helps paper mills improve cleaning, coating, humidification, trimming, and sheet control - matching the right nozzles, showers, and automated systems to your goals.
Click here to contact your Paper Industry Spray Expert and discuss the best solution for your needs.
