Continuous Casting
Spray technology is essential for efficient operations in continuous casting facilities. The experts at Spraying Systems Co. can help you select or customize the highest-quality nozzles for consistent, controlled secondary cooling. We have extensive experience optimizing drop size and understanding its impact on heat transfer coefficient (HTC) for continuous casting production of billets, blooms and slabs
What is Continuous Casting?
Continuous casting is a process that transforms molten metal into a solid shape without stopping. Instead of pouring metal into separate molds, it flows through a mold continuously, creating long, strong metal strands.
Think of it like squeezing toothpaste:
But instead of paste, it’s hot liquid metal that hardens into a perfect shape as it cools!
Why is it Important?
This method makes manufacturing faster, reduces waste, and ensures higher-quality metal products.
Industries rely on continuous casting to produce strong, defect-free steel for buildings, cars, and more.
Imagine baking cookies:
Cutting them one by one takes forever.
But with a rolling cutter, you get perfectly shaped cookies faster.
That’s what continuous casting does for metal!
Optimized Spray Solutions:
To keep the process smooth, cooling and lubrication are key. We provides high-precision nozzles that help control temperature, reduce defects, and improve efficiency.
Unlock Superior Secondary Cooling
The CasterJet Nozzle D55666 is designed for optimal secondary cooling in continuous casting processes. It ensures uniform cooling of slabs, billets, and blooms, enhancing product quality and reducing waste
Key Features
- Superior Spray Overlap:
Rectangular spray pattern for consistent surface coverage. - Efficient Cooling:
Reduces hot spots & ensures even cooling. - Energy Savings:
Lower air & water consumption. - Versatile Performance:
Operates efficiently at both low & high flow rates.
Benefits
- Seamless Integration:
Fits into existing setups with minimal downtime. - Superior Cooling:
Ensures even distribution & high heat transfer. - Flexible and Easy Maintenance:
High turndown ratio, clog-resistant design, and easy cleaning. - Cost Efficiency:
Reduces operational costs through lower energy & water usage.
