DescaleJet® ULTRA – The 6th generation of the industry-leading DescaleJet nozzle line
The DescaleJet ULTRA nozzle are the next-generation descaling nozzle engineered to deliver greater descaling effectiveness, tighter spray consistency, and improved operating reliability for demanding hot-rolling applications.
DescaleJet ULTRA combines higher impact, improved spray geometry, tighter tolerances, durable stainless-steel construction, and enhanced clog resistance in a single nozzle assembly.
For mills seeking greater process stability, this level of control improves descaling uniformity.
Fewer pumps to operate and maintain & less energy to operate those pumps
Less maintenance to keep those pumps in service, lowering the risk of shutdown
Lower CO2 emissions emitted from lower energy consumption
Less wastewatervolume treatment
Improved spray footprint & geometry
DescaleJet ULTRA nozzles enhance process capability through tighter manufacturing control. A straighter footprint and tighter spray geometry improve overlap control and surface uniformity,
critical for reducing variation and maintaining quality.
Refined spray pattern & thickness
A refined spray pattern improves both the effective impact area and the straightness of the footprint, resulting in more uniform coverage across the strip surface. In addition, reduced spray thickness creates
a more focused, well-defined flat spray, improving energy concentration and delivering more consistent descaling performance.
Controlled spray angle & flow rate
The DescaleJet ULTRA nozzle is manufactured to tightly controlled spray-angle and flow-rate tolerances, supporting predictable nozzle-to-nozzle performance across the header. These controls help maintain
consistent impingement conditions, improve repeatability, and minimize variation in spray coverage and performance from one nozzle position to the next.
New strainer design
DescaleJet ULTRA nozzles feature a new strainer design that optimizes the balance between filtration efficiency and clog resistance to further support dependable performance.
Water & energy savings
By concentrating hydraulic energy more efficiently at the target surface, DescaleJet ULTRA nozzles reduce water use and lower pumping and electricity demands, helping mills meet stringent CO2 reduction targets.
Durable construction, maximum service life
DescaleJet ULTRA nozzles are manufactured from stainless steel with tungsten carbide tips, providing excellent durability and extended service life for long-term reliability under harsh, high-pressure mill
operating conditions.
We also have decades of experience manufacturing headers.
Our staff includes engineering specialists and certified welders.
Other credentials include:
- Manufacturing code compliance: ASME B31.1; ASME B31.3 and ASME BPVC Section IX
- Testing/validation: Hydrostatic testing (LT), material traceability (MTR), liquid penetrant examination (PT), radiographic examination (RT), visual testing (VT), weld maps and ferrite weld testing and ultrasonic examination (UT)
- Certifications: ISO 9001-2015 and ISO 14001-2015; ASME BPVC Section VIII; Canadian Registration Number (CRN) and Pressure Equipment Directive (PED)
All headers are built-to-order and can be designed and fabricated according to ASME B31.3, European Pressure Equipment Directive, and other customer-specified codes.
Consistent, Repeatable, Reliable
The right supplier can be the difference between running smoothly or sitting idle, producing quality or creating waste, making a profit or taking a loss. Everything we make helps our customers use, consume, waste, and risk less. We push the boundaries of spray technology to help maximize efficiency, reduce downtime, and ensure optimal performance to drive productivity.
Iron and steel manufacturers around the world depend on Spraying Systems Co. technology for metal fabrication and in hot and cold rolling and continuous casting operations.
Our nozzles are precision-crafted machinery. You can count on them to deliver consistent, repeatable results hour after hour, batch after batch, and nozzle after nozzle. We have been a world leader in spray nozzle manufacturing since the industry’s inception. Our unmatched legacy and enduring commitment to quality, engineering, design, and manufacturing set us apart.
Our commitment to being the best supplier for your business is at the heart of everything we do. If we don’t have the nozzles you need, no one does. With U.S.-based regional manufacturing, global locations, large in-stock inventories, and short lead times, we help you keep your supply chain short and your production moving, no matter what’s happening in the market.